Processing-dar-10

System

Parts

Specification

Power
Speed

Material

Remarks

Mill

Colloid mill

20 t/h

45 kW
2940 rpm

Stainless

Heating oil keep warm
Imported tooth base

Bitumen system

Pump

10 t/h

7.5 kW
1450 rpm

Cast steel

gear pump (with heat insulation)

Flow meter

1-10 t/h

 

 

Volumetric meter, with heat insulator

Soap water system

Pump

6 t/h

1.1 kW 3420 rpm

Stainless

Corrosion resistance centrifugal pump

Flow meter

1-12 m3/h

 

Stainless

Corrosion resistance

Soap mixing tank

3.8 m3

 

304

50mm insulation material, with heating pipe

Agitator in mixing tank

 

3 kW
93 rpm

304

2 pcs

Water pump

12.5 m3/h

1.1 kW
2900 rpm

 

Centrifugal pump

Cooling system

Heat exchanger

10©O

 

 

Heat exchanging area 10©O

Electronics

 

 

60 kW

 

PLC controlled

Performance Feature

Units
Based on the working principle of the plant, we divide it into several units:
Soap water mixing unit
Bitumen unit
Colloid mill unit
Cooling unit
Control unit
Pipes and valves
 
Soap Water Mixing Unit
Soap water mixing unit as its name suggests, mixes and transfers the soap water. Mixing system includes water dosing module, emulsifier dosing module and soap water mixing tank. Transferring system includes pump, flow meter and adjust valve. 
 
We use flow meter in soap water measurement, and the flow meter we use is from top manufactures all over the world, ensuring accurate measurement and formulation. Control of water temperature is fulfilled by control of the conduction oil heating in mixing tank, and the temperature is reflected by the bimetal thermometer in tank.
 
The soap water transferring module includes filter, soap water pump and one-way valve.
 
 
Bitumen Unit
Bitumen unit includes bitumen pump, flow meter and electrical valve.
Bitumen unit includes bitumen mixing module, bitumen transferring module. 
Heating oil is applied for circular pipeline.
Rotate speed id controlled by PLC through converter.
 
Colloid Mill
ENH-BEM20 type mill adopts multilevel rotor-stator shearing tool, which has high shearing. 
High motor power with 45kw and 2940rpm. 
5+6 levels of shearing tooth, ensuring the bitumen has excellent particle range.
Oil heating, adjustable gap between rotor and stator. Cooling Unit
Plate heat exchanger. 
The area of cooling is 10©O. 
 
Control Unit
Manual/auto controlling type, controlled by PLC touching screen.
Controlled the bitumen flow and soap flow by online detector, ensuring the finished material have requested amount of water and oil.
 
Pipes and valves
High quality National standard valve and pipes material, arranged according to the fields.
Conduction oil pipes are all National standard seamless steel pipes with manual gate valve. 
Bitumen pipes and valves are National standard seamless steel pipes with ball valve with conductional oil heating jacket.
 

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